2015-2016
INDUSTRIAL
TRAINING REPORT
ON
SURI
SHOE PRIVATE LIMITED
GANGPUR
BITHOOR ROAD KANPUR
SUBMITTED TO THE
Board of
Technical Education U.P. Lucknow
In
Partial fulfillment of the Requirement
For The Diploma In
LEATHER TECHNOLOGY FOOTWEAR (C.A.S.D.)
BY
MANOJ KUMAR
Kalpana Gaur
M.K. Singh
(Principal) (Project Incharge)
ACKNOWLEDGEMENTS
I would like to express
my sincere gratitude to my parent who have shown me and unconditional love and
support and continuous encouragement.
My instructors or
teacher due to respect Shree M.K. Singh , Shree Vinod Mishra and Shree Swami
Das Srivastava thank you for your guidance practically and theatrically.
To my friends thank you for your love and encouragement.
I would also like
to express my sincere gratitude to assist due to respect Shree Devki Nandan
Swami, Shree Jitendra kumar and Shree P.K. Pandey and for their support and all teachers throughout my Diploma in
Footwear technology studies in the production
department.
I would also like to
express my sincere gratitude to assist
due to respect Shree kundan Singh (Production head), Mateen ahmad (department
head) , operators and labours personnel in SURI
SHOE PVT LTD .
And very special thank
to Advisory Assist due to resp. Shree M.K. Singh whose knowledge, energy,
enthusiasm and outstanding thought were critical to this effort. And also I would
like to sincere gratitude for his mentoring and guidance throughout my
industrial training report and providing me with constant inspiration and
encouragement.
CONTENT
v About Suri shoe pvt ltd
v Key Personnel
v Cutting depart
v Preparation depart
v Closing depart
v Lasting depart
v DIP soling process depart
ABOUT SURI SHOE PVT
LTD
SURI GROUP has been engaged
in the Leather Products Sector for the last 5 decades. In the early days, when
the country was looking for enterprising young people, the Suri brothers, set
up a small business manufacturing industrial leather. Dedication, hard work and
100% commitment led to a steady growth of the group, which over the years
developed a very wide products base. Today the group is engaged in manufacture
of Industrial leather, Saddlery and harness, Bicycle Saddles, Shoe Uppers,
Shoes and Leather Goods. From a humble beginning with a work force of 5, today
the group has the support of 1150 dedicated and skilled workers who are its
main assets. The group turnover is USD 20 million.
PHILOSOPHY
The Group owes its success
to the philosophy laid down decades ago which even today holds good. The 7
golden rules adopted by the family and its dedicated team are :
·
Personalized Service
·
Competitive Pricing
·
Strict adherence to schedules
·
Total Quality Management
·
100% Commitment
·
Continuous development of its human
resources
·
Evolving a dedicated vendor base
Company:
Part of a group engaged
in the production of leather products for the last 5 decades. The company is a
100% exporting entity and has been manufacturing leather shoe uppers since 1987
and leather shoes since 1993 Group turnover
in excess of USD 20.00 million
.
.
Infrastructure and Manufacturing
facilities :
Production spread over 3 modern manufacturing facilities, 2 in Kanpur(300 miles
from Delhi) and 1 in Noida (suburb of Delhi). Leather finishing room in Kanpur.
Own marketing and distribution in England and Dubai. Team of in house
designers. In house testing facilities. State of the art communication
facilities with all factories connected via dedicated voice and data lines.
Customers can access production status of their orders directly through our web
site
Wide range of products :
.
Children, Ladies and Men’s, fashion
and casual leather uppers and work-boot uppers. Youth, Ladies and Men’s casual
and fashion shoes. Ladies and Men’s work-boots/ safety footwear to EN345 specifications.
Ladies and Men’s PVC flow moulded shoes. Men’s direct injected PU work boots.
Various constructions:
·
Men’s
– Cemented Casuals and work boots, Veldtschoen casual shoes, PVC direct injection uniform shoes and
work boots including dual density Rubber to PVC soles. P.U direct injected work boots. Welted western boots, formals and
work boots.
·
Ladies
– Cemented Casuals and fashion
shoes, Sandals and open footwear, Stitch
and Turn, Veldtschoen and Stitch
downs casual shoes.
·
Youth/
Children – Cemented and Veldtschoen casuals.
Weekly Capacity :
·
Leather Cutting & closing
pairs - 35,000
·
Men’s leather casual/fashion shoes pairs - 20,000
·
Men’s work boots pair - 7,000
·
Ladies leather shoes pairs - 5,000
Wide range of Raw Materials :
Domestic-
Kid, Sheep, Cow and Buffalo.
Imported-
Heavy weight Bovines being imported from
USA South America, Central Asia and Australia, finished leather, as, well as
wet blue being finished in our finishing room, Split suedes from Italy and Pig
from Taiwan/China.
Human Resource: Skilled,
experienced and committed workforce as well as management, with special focus
on catering to the demands of the international market.
Present Markets: England,
Germany, Austria, France, Sweden, America, Australia, New Zealand and Mid East
Asia.
Strengths:
·
Sourcing of wide range of Materials
(raw material stores have more than 1,400 products in stock)
·
Close working relationship with 6
tanneries
·
Our skilled and dedicated Human
resource
·
Wide range of products
Standards and Certifications :
The systems of the company comply to and are certified to
ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007.
KEY PERSONNEL
Sr. N.
|
Name
|
Designation
|
Responsibilities
|
Emai
Ids
|
1
|
Rakesh
Suri
|
Managing
Director
|
Marketing,
Production, Admin, Product Development
|
rakesh@surishoes.com
|
2
|
Ranjan Suri
|
Director
|
Sourcing
|
ranjan@surishoes.com
|
3
|
Dhruv
Suri
|
President
|
Direct
Injection P.U
|
dhruv@surishoes.com
|
4
|
Karn
Suri
|
President
|
Ladies
Footwear
|
karn@surishoes.com
|
5
|
Rashin
Suri
|
Management
Trainee
|
shoe@surishoes.com
|
|
6
|
Simon
Robertson
|
President
Marketing
|
Marketing
(England)
|
simon@surishoes.co.uk
|
7
|
Angelo
Marra
|
President P. D.
|
Product
Development
|
angelo@surishoes.co.uk
|
8
|
Dinesh
Makhija
|
Chief
Finance Officer
|
Accounts
& Finance
|
dinesh@surishoes.com
|
9
|
Kundan
Singh
|
Sr.
Manager Production
|
Production Mens
Cemented
|
kundan@surishoes.com
|
10
|
S.I.H
Rizwi
|
Sr.
Manager Production
|
Production Direct
Injection
P.U
|
rizwi@surishoes.com
|
11
|
Gaurav
Gandhi
|
Executive
– Exim
|
Export/Import
Documentation
|
exim@surishoes.com
|
12
|
V.P.Chadha
|
Manager
– Purchase
|
Purchase
|
chadha@surishoes.com
|
13
|
Dilip
Misra
|
Manager
– Systems
|
EDP
/ Systems / Processing
|
dileep@surishoes.com
|
14
|
Rajesh
Awasthi
|
Executive
|
Misc.
Inquiry
|
rajesh@surishoes.com
|
CUTTING DEPART
Selection of
leather:
Most
important is selection of leather for
cutting component of shoe upper. Anti
mortem and post mortem defect check in leather, colour, thickness, and
selection of area of leather according to part shoe for example butt portion is right for vamp
component.
Selection of
dyes:
Dyes made from metal. Dyes
are use to according article of shoe and
different type of component for example vamp, quarter, vamp lining, quarter
lining, insole, counter, stiffener and toe puff etc.
Use machines
in cutting depart:
Many types machines are use
in cutting depart according work for example leather component cutting
machines, fabric component cutting machine, splitting machine, skiving machines
etc.
Types of
cutting machine:
Swing Arm Cutting Press: The starting point in our
die cutting range with a huge range of uses and applications across
manufacturing industry. Also known as clicking presses or clicker presses.
These machines are safe and simple to operate with the operator having only to place the material on the bed of the press, position the cutting tool on the material and press the twin, operating buttons. The beam descends under hydraulic power to cut the required cut shape from single or multiple layers of material.
To assure maximum access and visibility, the swing arm can be easily moved (or swung) to one side by the operator in order to gather cut pieces and re-position the tool for the next cut.
These machines are safe and simple to operate with the operator having only to place the material on the bed of the press, position the cutting tool on the material and press the twin, operating buttons. The beam descends under hydraulic power to cut the required cut shape from single or multiple layers of material.
To assure maximum access and visibility, the swing arm can be easily moved (or swung) to one side by the operator in order to gather cut pieces and re-position the tool for the next cut.
DIMENSION
Cutting table - 900
X 430 mm
Arm
width 370 mm
Maximum
cutting power - 22 t (216kN)
Maximum
Stroke 90 mm
Travel
head cutting machine: Use for fabric, EVA, collar cushion and some lining component cutting
almost 10-10 pair in one stroke.
Splitting
machine: It
is maintain the gauge of leather component.
Skiving machine: It is use for seams
attaching component with skiving the edge of component.
PREPARATION DEPART
It
is call pre closing of shoe upper making for example
·
Stamping in component size and Brand
name.
·
Marking in component for attaching
seams.
·
Some lining component seams attaching
according to shoe design.
·
Reinforcement.
·
Cutting cushion traps for collar.
B02.07
- Plating and printing machines
Machine equipped with work
table and striking plate with matrix on which is printed the design to be
realized. Performs effects of plating, embossing and also drilling and
shearing. Versions from manual to automated.
CLOSING
Assembling component with systematic method
Stitching machines:
Double needle stitching machine
Cylinder bed machine for curve type stitching
·
Then after punching and eyeleting.
·
Cleaning and finishing.
·
Inspection .
·
Counter moulding.
Counter moulding and eyeleting machine
LASTING DEPART
Operations:
Selection
of last
Insole
attaching
Upper
mulling
Toe lasting
Side
lasting
Heel or
seat lasting
Founding
Inspection
Roughing
Adhesive
applying in outsole and lasted upper in rough area
Pass into
dry and heat chamber
Sole
attaching
Sole press
Re-brushing
De-lasting
Finishing
Applying
socks
Applying
lace
Applying
shoe tree
Labeling
Packing in
shoe box
Pack into
carton
No comments:
Post a Comment